Junhe® Fully Automatic Mesh Belt Ultrasonic Cleaning Machine
Short Description:
Product Overview
This is an integrated continuous processing equipment for continuous cleaning, rust prevention and drying of standard fasteners. Adopting a stainless steel mesh belt for continuous conveying, the equipment automatically completes spray cleaning, ultrasonic cleaning, rinsing and rust prevention, air knife blowing and hot air drying processes. It is specially designed for high-volume continuous cleaning of standard parts, which effectively reduces manual labor intensity and ensures stable and consistent cleaning quality.
Core Processing Parameters
Item
Parameter
Cleaning Capacity
1–1.5 tons/hour
Applicable Workpieces
M5–M56 standard parts
Effective Mesh Belt Width
600mm
Maximum Passing Height
100mm
Continuous Cleaning Solution for Standard Parts
The fully automatic mesh belt ultrasonic cleaning machine is mainly applied for batch cleaning of bolts, nuts and other metal standard fasteners. Workpieces are placed on the stainless steel mesh belt and automatically conveyed to each processing station by the transmission system. After finishing cleaning, rinsing, rust prevention, air blowing and hot air drying procedures, the finished workpieces are automatically output.
The equipment is perfectly suitable for production scenarios with large output, high manual cleaning labor intensity and strict requirements on cleaning consistency and uniformity.
Core Advantages
1
Continuous Automatic Production
Workpieces are automatically conveyed by a stainless steel mesh belt with seamless connection of each cleaning station. It eliminates frequent manual handling and waiting time, realizing uninterrupted mass production and greatly improving overall production efficiency.
2
Dual-sided Upper & Lower Ultrasonic Cleaning
Ultrasonic waves radiate uniformly from both the upper and lower sides of workpieces. This dual-sided cleaning mode effectively removes dirt from gaps, threads and complex curved surfaces, achieving more thorough and consistent cleaning results than single-sided ultrasonic equipment.
3
Multi-stage Rinsing & Anti-rust Treatment
Equipped with dedicated spray rinsing and anti-rust stations to thoroughly reduce residual cleaning agents on workpiece surfaces. It effectively avoids secondary contamination, ensures clean and dry workpiece surfaces, and provides reliable short-term rust protection for standard fasteners.
4
Stable & Safe Operation
The equipment is equipped with circulating filtration system, liquid level protection, low liquid level alarm, variable frequency speed regulation and emergency stop devices. It features intuitive operation, safe running status and convenient daily maintenance, reducing equipment failure rate and operational risks.
Integrated with cleaning, rinsing, rust prevention, air blowing and drying functions, the equipment fully meets the requirements of continuous and batch processing for standard fasteners.
Technical Parameters
Item
Parameter
Applicable Workpieces
Bolts, nuts and other metal standard fasteners
Workpiece Specification
M5–M56
Cleaning Capacity
Approx. 1–1.5 tons/hour
Effective Mesh Belt Width
600mm
Maximum Passing Height
100mm
Conveying Speed
0.5–1.5m/min, variable frequency adjustable
Ultrasonic Frequency
28kHz
Cleaning Medium
Tap water, cleaning agent, anti-rust agent
Drying Temperature
80–120℃
Drying Method
Hot air circulation drying with liquefied gas burner
Power Supply
AC380V, three-phase five-wire system
Total Equipment Power
Approx. 45kW
Equipment dimensions, station configuration and process parameters can be customized according to workpiece specifications, oil contamination types and production capacity requirements.
Main Equipment Components
The complete equipment consists of the following core systems and auxiliary structures:
Spray Cleaning System
Ultrasonic Cleaning System
Spray Rinsing & Anti-rust System
Air Knife Blowing & Dewatering System
Hot Air Drying System
Circulating Filtration & Mist Absorption System
Auxiliary configurations: stainless steel mesh belt, outer frame enclosure, electrical control system, loading and unloading devices
