The coating industry is entering an era of “equipment-driven efficiency.”

2026

Digitally Intelligent Coating for Fasteners

Making production more stable, more economical, and more controllable

In the zinc-aluminum coating processing industry, many enterprises have already completed automation upgrades, yet still face a practical challenge: despite having plenty of equipment, efficiency has not seen a qualitative leap. Labor has been reduced, but people are still indispensable; production lines are connected, yet true coordination remains difficult; data is generated, but rarely fully utilized.This is not a matter of “insufficient automation,” but rather that the production system is still confined to a “standalone machine mindset.”

01 The real challenges on the production floor are more complex than imagined

Based on Junhe’s extensive experience serving coating processing enterprises, four structural issues are commonly found on today’s production sites:

① Fragmented production lines, mismatched cycle times
Cleaning, shot blasting, coating, and curing operate in isolation. Fluctuations in any single process are amplified into efficiency losses across the entire line.

② Parallel multi-variety production, long-term mixing risks
Small batches, multiple lots, and rush orders have become the norm, yet traditional equipment structures struggle to achieve true batch-level anti-mixing control.

③ High energy consumption with limited precise control
The drying and curing stages have long been an “energy black box,” where energy saving relies more on experience than on data.

④ Maintenance costs systematically underestimated
Coating equipment maintenance costs are often overlooked. Repairs typically require overall disassembly, leading to prolonged downtime and high associated losses.

02 Rebuild the “equipment structure” first, then talk about “digital intelligence”

Junhe has not rushed to pile up concepts. Instead, it starts from the engineering fundamentals of equipment, redesigning how coating production lines are organized. The core is not “more complexity,” but greater clarity.

A truly collaborative digitally intelligent integrated coating line is modular—not merely for easier installation. Within Junhe’s digitally intelligent coating equipment system, cleaning, shot blasting, coating, and curing units are connected via standardized interfaces, enabling rapid assembly, replacement, and expansion. This means significantly shorter installation cycles and module-level replacement during maintenance, allowing fast recovery of operation.

Flexibility is designed to address real-world order structures. From the outset, Junhe’s equipment is built on the premise of multi-variety production: supporting rapid switching between different specifications and processes; dynamic scheduling via MES, with robots and AGVs working in coordination to reduce manual intervention; and production lines that can flexibly switch between small-batch and continuous production—lowering the costs brought by production uncertainty.

The true value of digital intelligence: enabling data to participate in production decisions

Within Junhe’s digital-intelligence framework, equipment operating data, process parameters, logistics, and batch information are no longer passively recorded. Instead, they form the foundation for future intelligent scheduling, energy consumption analysis, and process optimization.

Not every upgrade has to involve risk

For all standard equipment, Junhe commits to:
7-day unconditional returns

This is not merely a service policy,
but a reflection of confidence in equipment maturity, stability, and applicability.

True digital intelligence is not about making equipment “look more advanced,”
but about making production more stable, more economical, and more controllable.